In an electric motor the efficiency is higher the more copper and iron leaks are reduced. To obtain the best compromise results between the highest possible yield and the cost-effectiveness of the product, it is necessary to keep well under control the extent and causes of such leaks. While for copper it is relatively simple to verify the extent of leaks and adopt the most appropriate remedies, for iron, both in the stator and rotor packs, this process is much more challenging, as there could be multiple concurrent causes.
The equipment that we have studied and built allows a comparative assessment of leaks in the iron of stator and rotor packs against a sample pack.
The magnetic leaks in an alternating current machine are the result of hysteresis and eddy current leaks, and approximately proportional to the square of the flow density of the magnetic circuit.