Burn-in testing

Burn-in testing

Burn-in testing is the process the components of a system undergo before they are put into service (and, often, before the system has been completely assembled with those components).

The objective is to identify those particular components that would fail as a result of so-called infant mortality, that is, during the initial, high-failure part of the bathtub curve relating to the reliability of the components. If the burn-in period is long enough, it can be reliably assumed that, once completed, the tested system is almost totally free of any additional initial failures.

Standards associated with this test

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The purpose of burn-in testing

Therefore, by performing the burn-in test, system failures in the initial phase of use can be avoided, at the cost (trade-off) of a reduced time of use, due to the time duration of the burn-in process itself.

When the stress equivalent, in terms of useful life, is extended to the increasing part of the bathtub failure rate curve, the effect of the burn-in process is the reduction of the useful life of the product. In stable production, it is not easy to determine if there is a decrease in the failure rate. A large number of devices would have to be destroyed in order to determine the distribution of downtime for a low percentage of production.

For electronic components, burn-in testing is often conducted at high temperatures, and, at times, at high voltages.

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